Overview

Overview Assessing existing mine infrastructure in South Africa for dismantling and reassembly in a remote area involving the following several

Initial Survey and Assessment:

  • Conduct a comprehensive survey of the existing mine infrastructure in situ. This includes all buildings, mechanical, equipment, and supporting structures.
  • Evaluate the condition of each component to determine feasibility of dismantling and reassembly with best practice in reinstatement.

Planning for Minimal Disruption:

  • Aim to achieve the dismantling with the least number of cuts and modifications to ensure ease of reassembly.
  • Planning to ensure stability and safety of consignment in operations on route.

Logistics Planning:
Plan logistics for dismantling, transportation, and reassembly. This includes:

  • Identifying appropriate transportation routes, methods & shipping (e.g., trucks, shipping Breakbulk, containers).
  • Ensuring compliance with local transportation regulations and permits in South Africa, China and Australia.

Dismantling Process:

  • Implement a systematic transport & shipping process using qualified personnel and appropriate equipment.
  • Survey and document each dismantled component for easy identification during reassembly.
  • Safely handle materials in accordance with environmental regulations including clean inspections & Quarantine treatments in advance.

Packaging and Storage:

  • Survey packing / dismantled components to prevent damage during transportation.
  • Arrange for temporary or long-term storage as required, ensuring proper maintenance and security.

Reassembly in Remote Area:

  • Plan the transportation for reassembly process in advance, considering factors such as terrain, access to utilities, and environmental impact.
  • Utilize the documentation from dismantling to facilitate flow of deliveries for efficient reassembly.

Quality Assurance and Testing:

  • Conduct survey & thorough quality checks / load plan ensure all components function correctly and had secure certified lift/lash & securing plans.

Environmental and Regulatory Compliance:

  • Adhere to environmental regulations throughout the transportation, shipping and wharf transfer phases.
  • Obtain necessary permits and approvals for handling materials through Quarantine or transporting oversized components.

Project Management and Coordination:

  • Maintain clear communication with all stakeholders, including mine operators, transportation providers, and regulatory authorities.

Scope of Works:

Scope:

  • Complete door-to-door works including:
       
    • Surveyors, load assessments, permits
    Lift studies, SWMS (Safe Work Method Statements), stow plans, securing plans
  • Vessel charter and transport
  • Highwire permits and route surveys (+7.5m height / +6.5m width)
  • +1000kms travel at both ends
  • Security assessment & gated security storage in transit operations.‍

Highlights:

  • 1 year planning, 4-5 years of ongoing works from inception to completion

Challenges:

  • Managing and planning for infrastructure, transportation and permits post-dismantling to ensure precise transport permits.
  • Adjustments through project for Civil works construction along transportation routes post-planning and adjustments in transit or upon arrival & readiness for delivery

Innovations:

  • Utilisation of wharf lease/land, direct hire cranes, transport and port labour including reach stackers
  • Special permit applications for materials and cleanliness inspections to comply with border control requirements of a non-first port entry.

Unique Safety Considerations:

  • Detailed drawings and re-work drawings for securing, loading, lashing, lifting, and securing for safe transit
  • Offshore security and transfers to ensure safe movement

Unique Environmental Considerations:

  • Over +1000kms of inland transport at both ends

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